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Automatic Girth Welder

Description

ABK Electric offers the Automatic Girth Welder for tank fabrication applications. Unlike other girth welders on the market, ABK GSAW comes standard with a Dual Drive System and other features unique to our machines. This self-propelled submerged arc welding system can reduce field storage tank welding time by 40% by increasing arc on time and reduce weld defects. The models run directly on the tank and carry the operator, eliminating the need for Scafolding while ensuring operator comfort and safety. The girth welder, due to their modular design, are applicable for top down or bottom up constructed single or double wall storage tanks. They are designed for inside and outside welding. There are four standard units and our design allows us to offer custom-built units for special appllicaions.

Specification

Min Dia

4.5m

Plate Width

1.4-3.2m

Plate Thickness

8-45mm

Construction Method

Top to bottom & Bottom to top

Welding Speed

300-500mm/min

Fast Speed

2650mm/min

Model

Product

Single Sided Girth   Welder

Double Sided Girth   Welder

Jack-up Girth Welder

Light Girth Welder

Girth Welder For   LNG/LPG Tank

Model

GSAW-I/Z

GSAW-II

GSAW-I/D

GSAW-L

GSAW-LNG

Application

Conventional storage   tanks


Jack up tanks

Tower

LNG & LPG tanks

Main Parts

A) OPERATER

The main frame is mainly composed of transverse welding operation and welding steel structure

Suit upside-down tank build

Suit min dia5.0m

Suit board 1.5m~2.5m

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B) DOUBLE DRIVE UNIT


AC double drive design of the welder can be full circle around the tank when the tank was walking on the flawed, feeding, double drive power is more stable, and better adapt to the repair of defects, and more easy to use than the single drive.The programmable frequency drive equipment

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C) WELDING POWER AND FEEDER

The welding system with the LINCOLN NA3 controller and the wire feeding machine, comprising wire disc shaft corresponding to the wire reel, can be loaded with single plate submerged arc welding wire below 27.2kg.

The welding power supply: LINCOLN DC600

The United States NA-3S control box

The United States NA-3 wire feeding machine

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D) CONTROLLER

AGW control system is a comprehensive control box operation of the welding machine (such as flux recovery vacuum pump control, 220V socket switch control, auxiliary power control, etc.). The control box contains the required number of digital display, knob, switch, indicator light and emergency stop button, etc..

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E) FLUX RECOVERY SYSTEM

     Capacity60kg

     Flux holder

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F) CABLE

WELDING CABLE    :        120mm2×60m

CONTROL CABLE   :        10p×2.5mm2×60m

POWER CABLE        :        3p×4mm2×60m

EARCH CABLE         :        120mm2×5m

 G) CABINET

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H) SEAMER

                                               

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GIRTH WELDING PARTS LIST

NAME:GITTH WELDER

MODELGSAW-600 LIST

GSAW-600 The inverted submerged arc welding machine, which is adapted to the input power 380V+10%/3PH/50Hz, is used for flip chip set including the following components:

 

NO

COMPOSITION

MANUFACTUER

QUA

REMARK

1

MANIN WELDING

NA3 FEEDER

 

USA

LINCOLN

 

 

1SET

 

 

Original

Welding wire disk and welding wire   disc main shaft

The torch and the angle trimmer

Wire straightening machine

2

Operation box and   control panel

NA3 CONTROL

USA

LINCOLN

1SET

Original

Rack travel control box (including   control panel)

WUXI ABK

1SET

CHINA

3

POWER SOURSE

DC600  LINCOLN

USA

LINCOLN

1SET

Original

4

 

MOVING TRACKOR(UP OR   DOWN SITE UNIT

AC MOTOR2SET

 

 

 

 

 

 

 

 

WUXI ABK

 

 

 

1set

 

 

 

 

 

 

 

 

 

CHINA

Flip driven cross beam

Drive wheel assembly (2 sets)

Aluminum / Raincloth closed   welding frame

The welding operation platform

Frame walking guide top wheel and   its regulating mechanism (2 sets)

5

Welding torch   adjusting device

The torch on, before and after   adjusting mechanism

 

 

 

1SET

6

 

Flux automatic   circulation recovery system

Flux support system assembly

Flux supporting belt tightening   device

Flux transport, recovery cycle Kit

Flux supply container

Vacuum pump

7

Rack assisted system

Rack power distribution system   control panel

WUXI ABK

1SET

Explosion proof lighting lamp

8

 

 

Cable assembly

CONTROL CABLE120mm2  ×60m×1

Special quality   outlet cable for tank welding machine

 

 

1Set


CONTROL CABLE10p×1.5 mm2  ×60m×1

POWER CABLE3p×4mm2  ×60m×1)

EARTH CABLE120mm2  ×5m×1

9

Power supply and   cable storage box

Rack and power supply distribution   control cabinet

 

WUXI ABK

1SET

Full closed rain

Welding power supply, cable   storage box

10

Tool kit

Tool box and combination tool

1SET

CHINA

 







Established in 1999, Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding positioner in China. Apart from welding positioner, we still have many other high-quality products, such as welding rotator, welding turnable, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. With ISO and CE certification, our products are quite popular among clients from Spain, India, Germany, South Africa, Brazil, Chile, Argentina, Russia, Italy, France, Vietnam, and more. If you need welding positioner, please contact us freely.

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