Automatic Girth Welder
Description:
ABK Electric offers the Automatic Girth Welder for tank fabrication applications. Unlike other girth welders on the market, ABK GSAW comes standard with a Dual Drive System and other features unique to our machines. This self-propelled submerged arc welding system can reduce field storage tank welding time by 40% by increasing arc on time and reduce weld defects. The models run directly on the tank and carry the operator, eliminating the need for Scafolding while ensuring operator comfort and safety. The girth welder, due to their modular design, are applicable for top down or bottom up constructed single or double wall storage tanks. They are designed for inside and outside welding. There are four standard units and our design allows us to offer custom-built units for special appllicaions.
Specification
Min Dia | 4.5m |
Plate Width | 1.4-3.2m |
Plate Thickness | 8-45mm |
Construction Method | Top to bottom & Bottom to top |
Welding Speed | 300-500mm/min |
Fast Speed | 2650mm/min |
Model
Product | Single Sided Girth Welder | Double Sided Girth Welder | Jack-up Girth Welder | Light Girth Welder | Girth Welder For LNG/LPG Tank |
Model | GSAW-I/Z | GSAW-II | GSAW-I/D | GSAW-L | GSAW-LNG |
Application | Conventional storage tanks | Jack up tanks | Tower | LNG & LPG tanks |
Main Parts
A) OPERATER
The main frame is mainly composed of transverse welding operation and welding steel structure
Suit upside-down tank build
Suit min dia5.0m
Suit board 1.5m~2.5m
B) DOUBLE DRIVE UNIT
AC double drive design of the welder can be full circle around the tank when the tank was walking on the flawed, feeding, double drive power is more stable, and better adapt to the repair of defects, and more easy to use than the single drive.The programmable frequency drive equipment
C) WELDING POWER AND FEEDER
The welding system with the LINCOLN NA3 controller and the wire feeding machine, comprising wire disc shaft corresponding to the wire reel, can be loaded with single plate submerged arc welding wire below 27.2kg.
The welding power supply: LINCOLN DC600
The United States NA-3S control box
The United States NA-3 wire feeding machine
D) CONTROLLER
AGW control system is a comprehensive control box operation of the welding machine (such as flux recovery vacuum pump control, 220V socket switch control, auxiliary power control, etc.). The control box contains the required number of digital display, knob, switch, indicator light and emergency stop button, etc..
E) FLUX RECOVERY SYSTEM
Capacity:60kg
Flux holder
F) CABLE
WELDING CABLE : 120mm2×60m
CONTROL CABLE : 10p×2.5mm2×60m
POWER CABLE : 3p×4mm2×60m
EARCH CABLE : 120mm2×5m
G) CABINET
H) SEAMER

GIRTH WELDING PARTS LIST
NAME:GITTH WELDER
MODEL:GSAW-600 LIST:
GSAW-600 The inverted submerged arc welding machine, which is adapted to the input power 380V+10%/3PH/50Hz, is used for flip chip set including the following components:
NO | COMPOSITION | MANUFACTUER | QUA | REMARK | |
1 | MANIN WELDING | NA3 FEEDER |
USA LINCOLN |
1SET |
Original |
Welding wire disk and welding wire disc main shaft | |||||
The torch and the angle trimmer | |||||
Wire straightening machine | |||||
2 | Operation box and control panel | NA3 CONTROL | USA LINCOLN | 1SET | Original |
Rack travel control box (including control panel) | WUXI ABK | 1SET | CHINA | ||
3 | POWER SOURSE | DC600 LINCOLN | USA LINCOLN | 1SET | Original |
4 |
MOVING TRACKOR(UP OR DOWN SITE UNIT ) | AC MOTOR(2SET) |
WUXI ABK |
1set |
CHINA |
Flip driven cross beam | |||||
Drive wheel assembly (2 sets) | |||||
Aluminum / Raincloth closed welding frame | |||||
The welding operation platform | |||||
Frame walking guide top wheel and its regulating mechanism (2 sets) | |||||
5 | Welding torch adjusting device | The torch on, before and after adjusting mechanism |
1SET | ||
6 |
Flux automatic circulation recovery system | Flux support system assembly | |||
Flux supporting belt tightening device | |||||
Flux transport, recovery cycle Kit | |||||
Flux supply container | |||||
Vacuum pump | |||||
7 | Rack assisted system | Rack power distribution system control panel | WUXI ABK | 1SET | |
Explosion proof lighting lamp | |||||
8 |
Cable assembly | CONTROL CABLE(120mm2 ×60m×1) | Special quality outlet cable for tank welding machine |
1Set | |
CONTROL CABLE(10p×1.5 mm2 ×60m×1) | |||||
POWER CABLE(3p×4mm2 ×60m×1) | |||||
EARTH CABLE(120mm2 ×5m×1) | |||||
9 | Power supply and cable storage box | Rack and power supply distribution control cabinet |
WUXI ABK | 1SET | Full closed rain |
Welding power supply, cable storage box | |||||
10 | Tool kit | Tool box and combination tool | 1SET | CHINA |
Established in 1999, Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding positioner in China. Apart from welding positioner, we still have many other high-quality products, such as welding rotator, welding turnable, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. With ISO and CE certification, our products are quite popular among clients from Spain, India, Germany, South Africa, Brazil, Chile, Argentina, Russia, Italy, France, Vietnam, and more. If you need welding positioner, please contact us freely.